Crane Wheel & Crane Wheel Assembly Manufacturer | NYBON

High-Performance Steel Wheels for Industrial Cranes and Carts

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A crane wheel is a key load-bearing component used in overhead cranes, gantry cranes, and rail-mounted material handling equipment. It supports the full operating load of the crane and ensures smooth, stable movement along the rail.

NYBON manufactures high-quality crane wheels and wheel assemblies designed for heavy loads, long service life, and demanding industrial environments.

Types of Crane Wheels

Forged Stainless Steel Crane Wheel
Heavy Duty Overhead Crane Wheel

Single Flange Crane Wheel

Single flange crane wheels are commonly used in standard crane travel systems. The flange helps guide the wheel along the rail while allowing stable and smooth motion.This type is widely applied in overhead cranes and light to medium-duty gantry cranes.

Double Flange Crane Wheel

Double flange crane wheels provide enhanced lateral stability and are suitable for applications with higher side forces or uneven working conditions.

They are often used in heavy-duty gantry cranes and rail-mounted transfer carts.

Overhead Crane Wire Rope Hoist

Mounted on overhead cranes, this hoist is designed for workshops requiring continuous lifting cycles. Its compact body, low-headroom design, and high efficiency make it ideal for production lines.

  • Excellent for long travel distances on overhead beams

  • Low maintenance with durable motor and gearbox

  • Stable and quiet operation

  • Ideal for manufacturing and assembly environments

Planetary Wire Rope Hoist

Planetary hoists use a planetary gearbox, offering high torque output, excellent shock resistance, and extended lifespan. They are perfect for demanding applications requiring both power and precision.

  • Compact planetary gearbox for superior efficiency

  • Lower energy consumption compared to conventional hoists

  • High reliability under heavy loads

  • Suitable for mining, marine use, and special lifting systems

CD1 MD1 500kg-20ton Wire Rope Electric Hoist

CD1/MD1 Wire Rope Electric Hoist (500kg–20 Ton)

The CD1/MD1 series is one of the most popular standard electric wire rope hoists worldwide.

CD1: single-speed lifting & MD1: double-speed lifting

  • Best choice for small to medium lifting tasks

  • Economical and widely used in workshops

  • Easy installation on single-girder cranes

  • Smooth lifting and stable wire rope guidance

Wire Rope Hoist Specifications (General Range)

Item General Range
Lifting Capacity 1 ton – 200 tons (customizable beyond 200 t)
Lifting Height 6 m – 60 m (custom up to 120 m)
Lifting Speed 0.5 – 10 m/min (VFD optional)
Working Duty M3 – M7
Power Supply 380V/400V/415V/440V, 3Ph, 50/60Hz
Control Mode Pendant, remote control, cabin, VFD
Protection Level  IP54–IP66, anti-corrosion optional

Customization: All crane systems can be designed based on customer requirements, working environment, and material type.

Compatible Crane Systems

NYBON wire rope hoists can be integrated with different crane structures to form complete lifting solutions. They are commonly installed on single girder overhead cranes, double girder overhead cranes, and industrial gantry cranes. For compact workstations, wire rope hoists can also be used with jib crane systems.

single beam crane working with hoists

Advantages of NYBON Wire Rope Hoists

  • High Lifting Capacity up to 200 Tons – Suitable for demanding industrial environments requiring heavy and continuous lifting.

  • Durable Wire Rope System – High-strength ropes with excellent abrasion resistance ensure long service life and reliable performance.

  • Smooth and Stable Operation – Advanced motor, gearbox, and braking system minimize vibration and provide precise lifting control.

  • Flexible Mounting & Application Options – Compatible with single-girder, double-girder, overhead, gantry, and custom lifting systems.

  • Custom Engineering Solutions – Explosion-proof, marine-grade, low-headroom, and special-duty hoists are available for unique project needs.

  • Low Maintenance Requirements – Designed with easy-access components, reducing downtime and operational costs.

  • Enhanced Safety Features – Overload protection, emergency stop, thermal protection, and limit switches for safe operation in all conditions.

Applications

Anti-Sway Overhead Crane (Smart Crane)

Wire rope hoists are widely used in:

  • Manufacturing plants and assembly workshops

  • Steel mills and metal fabrication

  • Mining and heavy industrial operations

  • Shipyards and marine engineering

  • Construction and infrastructure projects

  • Warehouses, logistics, and material handling

Why Choose NYBON Machinery?

  • Strict quality control & premium components

  • Engineering support for crane system integration

  • Reliable performance for intensive industrial use

  • Competitive price compared to European brands

  • Fast delivery and global after-sales support

Customized Solutions

From overhead cranes to electric hoists, our products are designed to match your specific lifting requirements.

Reliable Manufacturing

Every crane is produced under strict quality standards, ensuring stable performance and long service life.

Global Service

With decades of export experience, Nybon Machinery provides professional support for clients worldwide.

FAQ – Wire Rope Hoist

1.What is the difference between a wire rope hoist and a chain hoist?

A wire rope hoist offers higher lifting capacity, smoother operation, and better suitability for heavy or continuous-duty work. Chain hoists are lighter and more economical, but they cannot match the performance of wire rope hoists in demanding industrial environments.

2. How do I choose the right wire rope hoist capacity?

The best method is to consider the maximum load you need to lift and include an appropriate safety margin. For continuous or heavy-duty use, selecting a higher working class (such as M5–M7) ensures better durability and stability.

3.Can wire rope hoists be customized for my project?

Yes. NYBON provides fully customized solutions, including large capacity hoists, explosion-proof versions, anti-corrosion marine designs, and VFD-controlled lifting systems. Custom options are ideal for steel plants, ports, and marine engineering.

4. What maintenance does a wire rope hoist require?

Regular inspection of the wire rope, motor, brake, and gearbox is essential. Lubrication and periodic testing help prolong service life and ensure safe operation. NYBON offers maintenance guidance and spare parts support.

5. How long does a wire rope hoist typically last?

With proper use and scheduled maintenance, a high-quality wire rope hoist can operate reliably for many years, even under frequent lifting conditions. Heavy-duty models can perform exceptionally well in harsh environments when maintained correctly.

Crane Lifting Wire Rope Hoist
CD MD Electric Wire Rope Electric Hoist
MH Model Single Beam Gantry Crane with Wire Rope Hoist

Send Us A Message

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 Email:info@nybonmachinery.com

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Your Requirement Matters at NYBON Crane Factory

We’re willing to offer free designs for our customers and offer free OEM production for our crane products.